Industrial · General Manufacturing
Machine OEE Retrofit with Sensors
Measure OEE on an old machine with no usable PLC access, using a sensor retrofit kit.
Solution capability
Challenge
The problem on the line
Legacy equipment gives no digital signal, so its true availability and losses are unknown.
Solution
- Current, proximity and vibration sensors infer machine state
- Downtime reasons captured at the machine
- OEE calculated with a confidence score
- Results streamed to the OCC
Target outcomes
Brownfieldmeasured
Confidencescored
Lossreasons captured
Related
Related case studies
Delivered project
Weighbridge Automation — Quarry, Cement & Sand-Brick Plants
Quarries, cement works and sand-brick plants weigh trucks in and out continuously. PacketDCS automated the weighbridge, capturing weights, vehicle identity and tickets without an operator at the scale.
Read the case study
Delivered project
Smart Attendance — Municipal Council
PacketDCS delivered an automated attendance system for a municipal council, replacing manual tracking with a digital, reportable workflow.
Read the case study
Delivered project
AI Perimeter Security Detection
PacketDCS AI vision watches site perimeters on existing cameras, detecting intrusions and raising incidents in real time.
Read the case study