Operational Intelligence
Overall Equipment Effectiveness (OEE)
Availability x Performance x Quality — measured live on the machines you already run.
Overview
Overall Equipment Effectiveness (OEE)
A production-proven OEE solution. Connect to equipment over standard protocols — or retrofit IoT sensors and edge devices where there is no usable interface — and calculate Availability, Performance and Quality in real time, with historical analysis to find where capacity is really being lost.
A x P x Qthe OEE equation
Real-timeplus historical
1,000+ERP modules to plug into
AvailabilityOperating time / available time
PerformanceOutput rate vs target rate
QualityGood output / total output
OEEAvailability x Performance x Quality
Capabilities
What the product does
Availability
Operating time against available time — runtime versus idle, with unplanned downtime made visible.
Performance
Efficiency against target production rates over operating time.
Quality
Good production output as a proportion of total output.
Precise data capture
IoT sensors capture short stoppages and their reason codes, so microstops stop hiding.
Connect any equipment
Standard protocols into existing automation, or IoT sensors and edge devices for machines with no interface.
Proactive maintenance
Real-time utilisation data drives preventive maintenance scheduling before breakdowns happen.
How it works
Workflow
Connect equipmentCapture runtime & stoppagesTag downtime reasonsCalculate A x P x QLive dashboard & alertsHistorical loss analysisPreventive action
Integration
- Standard equipment protocols
- IoT sensors & edge devices
- Secure comms to application servers
- Live dashboards, reports & alerts
- Mobile dashboard view
- Integrates across 1,000+ ERP modules
Into OEE
It goes beyond OEE monitoring and reporting: per-module summaries, root-cause analysis and preventive measures, with the data feeding the wider ERP so quality, maintenance and production all draw on one number.
Case studies
Where it is deployed
Delivered project
Power Metering & PLC Data Acquisition
PacketDCS acquires power-metering data and reads directly from PLCs, turning raw industrial signals into live dashboards and analytics.
Read the case study
Delivered project
Weighbridge Automation — Quarry, Cement & Sand-Brick Plants
Quarries, cement works and sand-brick plants weigh trucks in and out continuously. PacketDCS automated the weighbridge, capturing weights, vehicle identity and tickets without an operator at the scale.
Read the case study
Solution capability
Defect-to-Machine-Condition Correlation
Correlate vision defects with machine condition to explain why quality drifts — the signature PacketDCS capability.
Read the case study
Next step
Evaluate Overall Equipment Effectiveness (OEE)
A structured, paid proof of concept on your own line, with quantified results.