Case Studies
Each entry is marked as a delivered project, a proof of concept in progress, or a solution capability. Delivered projects describe what was deployed and the outcome; capabilities describe what is deployed and the target outcome.
Delivered projects
Weighbridge Automation — Quarry, Cement & Sand-Brick Plants
Quarries, cement works and sand-brick plants weigh trucks in and out continuously. PacketDCS automated the weighbridge, capturing weights, vehicle identity and tickets without an operator at the scale.
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Cleanroom Temperature & Humidity Monitoring — Semiconductor Fab
Semiconductor processes demand tightly controlled temperature and humidity. PacketDCS deployed distributed sensing with real-time dashboards and alerting.
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Cold-Chain Temperature IoT — FMCG Factory
An FMCG manufacturer needed continuous temperature visibility across storage and production to protect product and satisfy food-safety requirements.
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Data-Centre Temperature & Humidity Monitoring
PacketDCS monitors temperature and humidity across data-centre halls and racks to protect uptime and equipment.
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Ports & Container-Yard Monitoring
PacketDCS provides operational monitoring across ports and container yards, tying sensing and identification into one operational picture.
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Power Metering & PLC Data Acquisition
PacketDCS acquires power-metering data and reads directly from PLCs, turning raw industrial signals into live dashboards and analytics.
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Smart Attendance — Municipal Council
PacketDCS delivered an automated attendance system for a municipal council, replacing manual tracking with a digital, reportable workflow.
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Hand-Washing Compliance Detection — Food Factory
In a food factory, PacketDCS AI vision monitors hand-washing compliance, confirming the procedure is followed and flagging misses.
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PPE Detection — Ice-Cream Factory
PacketDCS AI vision checks PPE compliance on an ice-cream production line using the plant's existing cameras.
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Solar-Panel Soiling Detection
PacketDCS AI vision detects dirt and soiling on solar panels so cleaning is scheduled only when it pays back in yield.
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AI Perimeter Security Detection
PacketDCS AI vision watches site perimeters on existing cameras, detecting intrusions and raising incidents in real time.
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Animal Detection
PacketDCS AI vision detects animals in monitored areas — for safety, security and operational awareness.
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Tree Counting from Imagery
PacketDCS AI vision counts trees from aerial and ground imagery, turning a slow manual survey into an automated census.
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Smart-Agriculture Weather Station (LoRa)
PacketDCS builds and deploys solar-powered smart-agriculture weather stations — measuring rainfall, light, temperature and humidity in the field and streaming it over long-range LoRa to a central dashboard.
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Fire-Alarm Monitoring BMS — University Campus
Universiti Teknikal Malaysia Melaka operates fire-alarm panels across a large campus. PacketDCS delivered a building management system that brings every panel into one monitoring dashboard with device status and zone control.
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Reference applications the platform is built to deliver, with target outcomes. Not yet delivered as named projects.
Vehicle Damage Detection
Automated vehicle condition capture at gates, yards and depots — detecting and classifying damage as vehicles arrive and leave, so condition is evidenced rather than argued.
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Bottle Cap Defect & Date-Code OCR
A high-speed beverage line needs every cap checked for seating and damage, and every date code read and verified — at full line rate.
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PCB Assembly Verification
Verify component presence, polarity and orientation on populated boards before they reach reflow and test.
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Reflective Metal Surface Inspection
Detect scratches, dents and machining marks on curved, reflective machined components.
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Packaging Content Verification
Confirm every pack contains the correct items, count and inserts before sealing.
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Food Foreign-Object Inspection
Flag foreign objects and contamination on a moving food conveyor.
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Pharmaceutical Vial Inspection
Inspect vials for fill level, particulates, closure and label integrity in a regulated line.
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Laptop Assembly Verification
Verify screws, connectors and component placement across manual and semi-automated assembly stations.
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Guide a technician through a wiring procedure and verify each connection with a tablet.
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Analogue Gauge Digitalisation
Digitise analogue gauge readings across a facility using existing cameras and mobile devices.
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Thermal Inspection Linked to Maintenance
Use thermal imaging — fixed or robot-carried — to catch overheating equipment before failure.
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Machine OEE Retrofit with Sensors
Measure OEE on an old machine with no usable PLC access, using a sensor retrofit kit.
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Defect-to-Machine-Condition Correlation
Correlate vision defects with machine condition to explain why quality drifts — the signature PacketDCS capability.
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Reference contacts for delivered projects can be made available, subject to client consent.